Why is a pilot plant important for research and development? Most processes are scale dependent, making a pilot plant an integral part of the commercial process. The transition from a small-scale operations to a large scale production plant can be a challenging process. In such cases, the transition needs to smooth, but the initial set-up can be difficult.
A large scale production plant is usually built on information which has been gathered by smaller units.
There could be variations in kinetics, with reactions not as per expectation.
There could be variations in kinetics, with reactions not as per expectation.
A pilot plant can help minimize the risk of human error, making performing experiments easier. A pilot plant allows you to make authentic comparisons as well as aiding in producing products in small quantities. When produced in small quantities, studying the reaction process is easier. Samples can also be handed over to consumers. In fact, for a pharma glass company, testing glass before manufacturing in a pilot plant is always a good option.
A pilot plant is useful as far as coming with estimates of mass balance. Companies will be able to yield proper estimates. Lab experiments usually yield erroneous mass balances because quantities are smaller. When it comes to large scale production, values are way higher. The plant allows for the production of specialty chemicals that could go down well with markets.
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Pilot plant | Pharma Glaass |
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